RollOuts

 February 2007

Your complete guide to new and updated equipment and supplies in the aggregates industry.

by Kirk Landers, Editorial Director

‘Smart’ Three-Deck Screen Debuts

Metso Minerals says it designed the new Lokotrack ST458 mobile screen for applications involving high capacity, accuracy, and mobility. It features large (18- by 5-foot) screens with 85 square feet of screen area per deck and the end-to-end crowning of the two-bearing screen boxes enables a high-performance screening result, according to the company. Performance is also enhanced by the screens’ ability to use both forward and reverse movements.

The ST458 employs Metso’s SmartScreen technology, which uses the computing power of the company’s proprietary intelligent controlling system. SmartScreen is said to sense the load on the main conveyor and monitor screen functions, automatically adjusting key parameters such as feeding and screening speeds when necessary. Metso says this ability to control the screens’ functions in real-time results in continuous, high-quality, high-capacity screening.

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New hammer for secondary breaking

Atlas Copco’s new 5,500-pound HB 2500 hydraulic breaker features Krupp technology in an attachment engineered for rock mining and secondary breaking, as well as demolition and tunneling. Designed for carriers in the 29 to 43 metric ton range, the HB 2500 can accept up to 58 gallons-per-minute hydraulic flow at 2,610 psi of pressure, and

delivers an impact rate of 550 blows per minute. It features PowerAdapt, a proprietary new system that shuts down the breaker if it receives excessive oil pressure from the carrier, preventing damage to the breaker from oil flow complications that can arise when attaching the breaker to different carriers.

The unit also features AutoControl, a monitoring system that allows the breaker to adapt its frequency and power output to match operating conditions. It begins by firing the first stroke at half power to create a pilot notch that will center the working tool and prevent slippage. It then adjusts the power output to match the density of the material, reducing shock on both the breaker and the carrier and increasing service life.

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Big loader gets new power

Caterpillar has taken its 990 wheel loader to the H-Series with the addition of a new Tier 3-compliant, 27-liter, 12-cylinder engine that produces 627 net horsepower. The 990H is an aggressive face and bank loader designed to efficiently load 60- to 70-ton trucks in the standard lift arrangement, and 100-ton trucks in the high-lift arrangement. Cat says its proprietary engine technology reduces emissions while boosting performance and increasing component life. The company has also improved the operator area, including reducing in-cab noise levels to less than 75 dB(A).

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Web-based vibration monitoring

InstaLink, Instantel’s newest vibration monitoring solution, uses the Internet to automate the process of transferring vibration data directly from an Instantel vibration monitor to a secure, password-protected Web site for viewing by approved personnel. The new system uses the company’s Auto Call Home automated call-in feature to allow monitors to send data through a variety of modems to a PC; InstaLink then forwards the data to the secure InstaLink database. The company designed the new system for projects with time-sensitive reporting requirements and for sites that have many monitoring points.

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Scale monitoring software

PC Scale has developed a Scale Monitoring Module that helps producers audit scale activity by logging ticketed and non-ticketed weighments, ensuring that all traffic crossing the scale is legitimate and that no vehicles cross the scale without a weighment being captured.

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Makes operators more efficient

Topcon says its new 3DXi GPS+ grade reference provides reliable grade control for excavators anywhere on any work site, eliminating over-excavation, minimizing material waste, and increasing profitability. The system features four sensors that measure angles from cab, boom, stick, and bucket to create a precise cut every time, Topcon says. The 3DXi system includes two GPS+ antennae, a GPS+ receiver, and the GX-60 control box. Topcon says it is easy to install and operate.

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New blasting system

Davey Bickford says its new Daveytronic Wireless Blasting System allows blasting technicians to remotely detonate single or multiple shots from up to one mile away from the pattern. The company says this range significantly improves safety and exceeds minimum distance requirements. The system allows the blast engineer to configure blasting machines in a master-slave configuration, using the remote trigger software. Modems — one for the master blasting machine, and one for each slave — are required for communication between the master and slave machines. For safety, the system’s communication protocol is protected by a Cyclic Redundancy Check to assure a high level of data integrity.

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Briefs

Michelin Earthmover Tires  announced a 6-percent price increase for all earthmoving tires effective Dec. 1, 2006.

BMG Seltec has announced a new Automation Solutions Product Guide that outlines the benefits of automating operations for aggregate, asphalt, and ready-mixed concrete production using its products.

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Topcon says its positioning system has successfully tracked signals from the first Galileo test satellite, making it the first company to successfully track GNSSD signals from all currently available satellites with production instruments. The ability to track signals from Russia’s new satellite constellation in addition to the other two established constellations is expected to improve the usefulness of GPS systems in places where signals are difficult to receive, including quarries.

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