Supply Lines

May 2007

Keep Your Conveying on Track

Equipment options for conveyors and conveying systems ensure that material is moved efficiently and economically.

by Therese Dunphy, Executive Editor

Flexco
Consistent belt cleaning

Flexco introduced the MMP Medium-Duty Precleaner to its Mineline family of conveyor belt cleaning products. Designed for underground mines and worst-case aboveground applications, the MMP is said to provide consistent cleaning performance, long operating life, and low maintenance in tough abrasive conditions. It features the company’s exclusive 10-inch TuffShear blade to provide optimal blade tip tension on high-speed, high-load conveyor applications. It is designed with 6 inches of useable urethane, enabling the blade to deliver 20 to 30 percent longer wear life than conventional blades in most medium-duty applications. A faceted profile design renews the blade’s cleaning edge as it wears, and blade replacement can be accomplished without the use of tools.

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Rice Lake
Rugged belt scale

The BCi belt scale, from Rice Lake Weighing Systems, features a capacity of 10,000 tons per hour and up to 1,200 feet per minute belt speed. It can deliver both materials and accuracy thanks to real-time statistical data forwarded through a variety of network options. Built to handle conveyor widths ranging from 18 to 72 inches, the BCi features four laterally opposed shear beam load cells mounted in a unitized single idler scale frame. The system features an integrator based on the 920i HMI programmable controller. The open architecture solution allows the integrator to support other manufacturer’s weigh frames. Abundant processing power and expanded networking capabilities are said to enable the integrator to easily communicate with printers, PCs, remote displays, ERP systems, PLCs, and other peripheral equipment. The large, backlit LCD graphical display can show rate and speed time displayed by the hour, minute, or second, as well as measurements in feet or meters.

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FMC Technologies
Crusher loading feeder

FMC Technologies introduced its Syntron Crusher Loading Feeder, a cost-effective alternative to the “feeder-plus-rotary-distributor” set up commonly used to ensure uniform material feed to cone crushers. The feeder comes with a specially configured discharge that blends fines with coarser materials to provide more uniform distribution of material to the cone. The material flow pattern is said to be cone friendly in terms of motor amperage requirements, as well as to result in more even crusher wear and improved fracture ratio. The system is designed for ease of installation and maintenance.

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Grasan
Stationary truss and channel frame conveyors

Grasan stationary truss and channel frame conveyors for heavy-duty aggregates operations come in 24- to 60-inch belt widths and lengths from 25 to 500 feet, complete with engineered drives and a variety of options such as walkways, covers, and support legs. The standard truss main frames are 36 inches deep and all jig welded. Truss sections are through-bolted for extra strength. For long spans between supports, the company can furnish 48- or 60-inch-deep trusses with extra heavy chord angles. Truss frames are solvent cleaned, primed, and finished with a durable topcoat in standard or custom colors. Conveyor size and drive are designed for specific applications needs.

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Continental Conveyor
Fast, economical haulage

Continental Conveyor & Equipment Co. says its Red Line field conveyors are ideal for all types of aggregates. Pre-engineered and easy to specify, the conveyors are available in belt widths ranging from 24 to 60 inches and in horsepower levels from 25 hp and up. Conveyor components include the following: the discharge/drive section; take-up section; idlers and support structure; and the loading section.

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Siemens
Dynamic weighing information

Siemens Energy & Automation, Inc. launched the Siemens Milltronics brand MBS belt scale that it describes as a reliable and economical belt scale that provides dynamic weighing information for process indication. A basic, modular, medium-duty scale, it is designed with an accuracy of plus or minus 1.0 percent. It features high-performance, parallelogram-style aluminum, strain gauge load cells to provide instant response to vertical loading. It is said to be unaffected by uneven belt loading, high belt speeds, and horizontal forces such as belt drag or idler friction. The new belt scale does not have a cross bridge, which reduces material buildup and allows universal fit on most conveyor widths.

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WOHWA
Metering belt

Designed for poorly flowing material (such as wet sand) or coarse particles with a low discharge rate, WOHWA Distribution Inc.’s metering belt is available in belt width ranges between 16 and 48 inches, depending on required delivery rate. The height of the material bed can be adapted to the discharge rate or the material and can be adjusted manually. The metering belt is available as a flat belt, corrugated sidewall belt, or flat belt with trapezoidal sections aligned along the edges. For abrasive material, the conveying areas can be lined with wear-resistant material. Options include a dust cover and discharge box.

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Kemper Equipment
Heavy-duty stackers

Kemper Equipment heavy-duty radial stackers and conveyors describes as “built to last.” The systems feature a 36-inch deep truss, with structural tubing throughout to resist corrosion and buildup while transporting aggregates. The company offers standard length stackers and conveyors, as well as customized systems. Stackers can be designed to handle a fixed height discharge or can telescope for varying stockpile heights. Standard features include the following: electric power travel; chain drive; OSHA-approved, full-length walkway; and OSHA-approved handrails. The stackers feature a folding design with a fifth wheel connection.

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Martin Engineering
Self-adjusting skirtboard seal

Martin Engineering offers the Martin Boco Self-Adjusting Skirting, a belt edge sealing system that automatically maintains sealing pressure at the sides of a transfer point to keep material on the belt and to prevent loading zone spillage. The skirting is said to float on the belt and to self-adjust. Supported on pressure arms between two steel plates, the system’s rubber sealing strip rises and falls with fluctuations in belt travel to automatically maintain an effective seal as it wears. The company says the skirting system has the lowest belt edge requirement of any commercial skirtboard sealing system and provides an effective seal with as little as 1.25 inches of free area outside the conveyor’s steel skirtboard and each side of the belt.

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KPI
Extendable radial stacker

To help producers meet increasingly demanding specifications, KPI offers its line of extendable stackers, including the 110-, 130-, and 150-foot SuperStacker conveyor models. The line is designed to give producers the ability to save time and money by stockpiling in-spec aggregate with a fully automated program in larger volumes on the same real estate. A standard walking beam axle allows for radial travel and road travel, while the hydraulic set up eliminates the need for pins or chains. The automation program can be customized for specific applications.

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Schenck
Easy-to-use interface

Designed as a single feeder operator interface, Schenck’s new OP1 provides users with operation, calibration, trending, and basic diagnostics in one easy-to-use system. Start-up is simplified by using an integrated tutorial that walks the operator through each step. A graphical color touch screen display contains the latest in HMI technology and multi-level password protection allows a supervisor to select and protect read or write parameters for operator access only. The interface can be packaged in a panel-mount unit with the Disocont control or configured independently in a NEMA 4 type enclosure, which allows for a remote-mount interface. Other features include 4 MB of flash memory, four global function keys, and a lighted LCD display.

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ASGCO
High-speed pre-cleaner

ASGCO designed its Skalper MDX pre-cleaner for high-speed, high-tonnage conveyor systems in above-ground and underground mining. It has heavy-duty urethane blades to withstand abusive conditions. They mount against the head pulley to provide continuous cleaning. The adjustable 6-inch blade segments can be replaced by removing two bolts. ASGCO says the most unique feature on the Skalper MDX is the torque cam action lever. The impact force creates torque that rotates the blade allowing it to self-adjust to the angle of the belt. The company says this is ideal for removing high volumes of carryback with minimal blade wear. It also prevents the mounting tube from bending because it allows the tube to rotate and to absorb the shock.

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Kanawha Scales & Systems
Scales minimize downtime

Kanawha Scales’ belt scales are designed to be installed on new or existing conveyors with minimal downtime. Using conveyor-mounted carriage assemblies and state-of-the-art electronic weight indicators, the scales are suitable for weighing applications in the most demanding industrial environments. The Series 20 Belt Scale System allows the operator to control feed rates to crushers, mills, screens, and other processes with plus or minus 0.5 percent accuracy.

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Smalis Conveyors
Portable radial stackers

Smalis Conveyors rolled out its news line of road portable radial stackers featuring the hydraulic powered “radial walker” axle-and-wheel assembly. The patent-pending design includes dual wheels with four-wheel disc brakes and enables the user to quickly and easily switch the wheels hydraulically from the towable position to the radial position. By employing the disc brakes and hydraulic power, these stackers are said to be able to “walk” themselves from side to side, therefore eliminating the need and cost of a separate power travel mechanism. Currently, the systems are available in belt widths of 30 and 36 inches and lengths of 90, 100, and 110 feet.

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Optibelt
Impact bed system

Optibelt offers its V-belts, designed to satisfy inspection requirements related to fire and electrostatic product characteristics, for safe use in underground mines. The belts underwent extensive testing by Deutsche Montan Technologie (DMT), a fire-protection center in Dortmund, Germany, and were certified for fire safety. Electrostatic testing was performed by the EXAM BBG, a product testing and certification center for explosive protection in mining. Belts are available in sizes starting at 487 mm (19 inches) and up.

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Cyclonaire Corp.
Portable bag unloader

The PortoVeyor Bulk Bag Unloader from Cyclonaire Corp. is said to provide efficient pneumatic transfer of material from bulk bags into silos that are normally serviced by pneumatic trailers or railcars. When normal trailer or rail service is available, the portable system can be easily moved out of the way. It allows for safe handling and cleaning of any free-flowing dry bulk material shipped in bulk bags. Ruggedly built, the PortoVeyor can be customized with optional hoists and lifting frames to support and unload all sizes and styles of bulk bags without slippage or spills.

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A&R Aggregate Equipment, LLC
Spiral pulley

Designed and built in the mid 1970s, slightly more than 100 Spiral Clean Pulleys were built and sold during that era. Since then, many of the pulleys have been in continuous use and performed with little maintenance. The company reports that it offers great tracking ability, runs smoothly, and stalls less frequently than other pulleys. At the request of current equipment owners, the pulleys are once again being manufactured in the Michigan and Alabama areas.

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Superior Industries
Bilingual PLC automation

Superior Industries debuts the industry’s first bilingual PLC automation package, installed on TeleStacker conveyors. The easy-to-use touch screen PilePro automation system will have a standard program that provides the customer with English and French options. Systems are capable of building partially or fully desegregated stockpiles in windrows or conical piles. Simple instructions allow for quick and accurate adjustments to the radial arc distance, extension distance, and radial incline distance.

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Richwood
Impact bed system

The Richwood Combi-Pact/Cushion Arc Impact Bed System is designed for optimum support profile and load zone protection of conveyor belting. The radius design of the impact bed system eliminates idler junction pinch points in the loading zones and matches the troughing contour of a conveyor belt to deliver full belt-width protection. The system is said to be able to replace conventional impact idlers. It protects conveyors against drag of a sagging belt in an extended length impact area by distributing impact forces between idlers and saddles.

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