November 2001
Manufacturer News
CIMA and EMI Form Association of Equipment Manufacturers
Manufacturer News
New
President Discusses Sandvik Rock Processing and Its Position Within the
Crushing and Screening Sector
Sandvik Mining & Construction acquired parts of Svedala
Industries from Finnish company Metso Corp. The agreement covers products
for the mining, construction and recycling industries: crushers, screens,
feeders and mobile crushing and screening units. Included in the acquisition
are the production units in Svedala and Arbrå, Sweden, and Chauny,
France. Products manufactured at these factories include Hydrocone and
Eurocone cone crushers, Jawmaster jaw crushers and Nordberg gyratory crushers.
Sandvik Rock Processing President Nils-Evert Karlsson, who has held leading
positions in Svedala, offers the following comments on the newly formed
company:
“The production units have their roots in more than a 100 years solid
tradition of technical development, manufacture and process know-how.
Allis-Chalmers, CFBK, Faço and Svedala Arbrå are some of
the company names linked to our past, names which are well-known all over
the world. Now, we are at the start of a new millennium and face new conditions.
Within the global concern which is Sandvik, we will continue to build
on our firm foundation, renew and improve ourselves and make Sandvik Rock
Processing the leading company in our line of business, all over the world.
Sandvik is already the world leader within its core businesses: tooling,
mining and construction and specialty steels. Of course, it feels inspiring
to have the opportunity to develop under conditions such as these!
“Our products are of interest to many customer categories. A large
group is active within the quarrying and construction industries, producing
aggregates and sand for the building of houses, roads, railways, bridges,
etc. Our products are also used in many applications in the recycling
industry, a business which is likely to expand in the future.
“I am optimistic about the future market situation. Our products
are essential for the fulfillment of many basic needs: infrastructure
and minerals, for example, are needs that will always have to be met.
It’s a never-ending story! Our unique experience, together with the
stability provided by a well-established and financially strong group
like Sandvik give us the optimum conditions for the maintenance of a position
in the front rank on this global market.
“In our engineers’ computers, there are already many new development
ideas for various products, such as screens and mobile units. Our products
are continuously improved, with the aim of increasing effectiveness, reliability
and availability to the utmost. Our wealth of experience and our competence
give us an edge over our competitors and of course we intend to maintain
this advantage. Our ambition is to be a complete supplier of equipment
to our customers. This means that we can never rest on our laurels, but
must always show the market that we are in the forefront of development.
In this connection, I can mention that we pay a lot of attention to the
implementation of various measures to minimize the environmental effects
of our production. In our cone crusher manufacturing, for example, we
use vacuum instead of a chemical binder to stabilize sand moulds. In addition,
we look after the recycling of worn-out machines and wear parts by reclaiming
them in our own foundries. In round figures, between 80 and 90 percent
of the material used in our foundries is scrap.
“A lot of technical know-how is needed if we are to be able to present
the most rational solutions for different industrial processes. We have
this know-how within Sandvik Rock Processing, and this gives us unique
possibilities of designing both complete plants and individual units to
meet the specific needs of our customers. We regard it as very important
to guide the customer to the optimum solution so that he can achieve the
best possible cost effectiveness.
“We particularly stress our after-market, which consists of service,
wear parts and replacement parts. Whenever rocks or minerals are processed
in any way, the equipment is subjected to high stresses and heavy wear.
Our customers are therefore highly dependent on service and parts in order
to keep a high level of availability in their plants and to avoid costly
production stoppages. Production values in terms of costs-per-hour can
run into six figures, which means that there is a great demand for a reliable
service and maintenance partner. Together with other companies within
the Sandvik Group, we have at our disposal a very strong service organization
consisting of some 1,500 professional and highly-motivated people throughout
the world. In addition, we have a computerized system to control parts
stock and provide reliable parts deliveries, something which gives our
customers a guaranteed high level of service and dependability.
“If I look a little way into the future, I can see many interesting
possibilities for the development of Sandvik Rock Processing. There are
many thoughts and ideas for the future, but right now we are concentrating
on making our identity quite clear and on explaining the benefits customers
will obtain from the new ownership.”
Fisher-Klosterman Acquires
Buell Division of Marsulex
Fisher-Klosterman, Inc. acquired the Buell Mechanical Collector Division of Marsulex Environmental Technologies. The supplier of cyclones for petroleum and petrochemical refining processes, and aerodynamic classifiers for the processing of aggregates, flyash and other powder bulk solids will be the Buell Division of Fisher-Klosterman, Inc.
The Buell Division of Fisher-Klosterman, Inc. will continue at its location in Lebanon, Pa., with its existing staff. According to FKI President Bill Heumann, the merger creates expanded capabilities and resources for aerodynamic classification, dust collection, product recovery and air pollution control.
CIMA and EMI Form Association of Equipment Manufacturers
The Boards of Directors of the Equipment Manufacturers Institute
(EMI) and Construction Manufacturers Association (CIMA) have selected
a name for the newly consolidated CIMA-EMI associations—the Association
of Equipment Manufacturers (AEM). The new association will begin operation
Jan. 1, 2002.
With the consolidations, the membership of the new association will cover
more than 700 companies, representing more than 200 product lines, with
the machines, equipment, products and services used worldwide in the construction,
agricultural, mining, forestry, materials-handling and utility industries.
“Our two associations have long served the industry and our respective
member companies, and from this solid base of past accomplishments the
Association of Equipment Manufacturers will now focus on the future to
meet the business challenges in today’s and tomorrow’s changing
economy,” said 2001 EMI Chairman Robert Vermeer, chairman/chief executive
officer of Vermeer Manufacturing, Pella, Iowa.
The memberships of CIMA and EMI overwhelmingly voted on Sept. 12 to consolidate
the two groups into one industry association. EMI and CIMA staffs and
industry leaders are already coordinating implementation of a new organizational
and administrative structure to enhance services and maximize efficiencies
to the memberships of both groups.
With the vote, a naming plan was quickly implemented. The CIMA and EMI
boards voted after a review process was conducted to determine possible
names. The naming plan included surveys of members, internal and external
brainstorming sessions, and research with targeted groups.
“We wanted to obtain input from all segments to ensure a unified
decision and a name that conveys our membership scope and services to
those we interact with on behalf of our members, including equipment customers,
government officials and general public,” said 2001 CIMA Chairman
Robert Fien, chairman/chief executive officer of Stone Construction Equipment,
Honeoye, N.Y.
Based on the surveys and initial research, a core list of potential names
was developed. Additional research on these names was conducted with end-users,
government officials, association executives, international representatives,
the future work force (students) and others to obtain their perceptions.
The list was then narrowed down to five names that were reviewed by the
Steering Committee of EMI and CIMA officers overseeing the consolidation
process. From that list, three names were submitted to the boards for
a final vote. The selected name will be formally affirmed by the CIMA
and EMI boards of directors at their annual meetings.
QuickTest SCBA Tester gives rapid results
Draeger Safety, Inc., offers the PosiTest3 to determine the proper operation of Self-Contained Breathing Apparatuses (SCBAs) by using dynamic tests and functional checks that quantitatively determine whether or not the users’ SCBAs meet NIOSH and NFPA requirements. Regular PosiTest3 testing ensures that non-performing SCBAs are identified and taken out of service or are repaired before any incident occurs. By attaching the fully assembled SCBA to Draeger’s PosiTest3 testhead and choosing the tests you need to conduct, the PosiTest3 will perform a “QuickTest.” Consuming less than 1 percent of the air supply, Draeger’s PosiTest3 evaluates any fully assembled SCBA in less than two minutes, says the company. Once the tests have been completed, the information is used to print reports and graphs, or it stores the test result information, which can then be searched or retrieved in database files.
Ultramax Three-Stage horizontal crushing delivers cubical product
The UltraMax line of horizontal shaft impact crushers from Eagle Crusher Co. comes in six models with production capacities ranging from 60 to 600-plus tph. Models are suitable for secondary crushing with the Model UM04 impact crusher with its 27-in. x 32-in. feed opening to primary crushing with the Model UM69 impactor, using an opening 7-in. wider than the largest jaw crusher, according to the company. The UltraMax solid-steel, three-bar rotor design reduces wear and delivers optimum rotor penetration and energy necessary for initial reduction of large feeds, says Eagle. A three-stage crushing action is said by the company to yield uniform cubical product with reduction ratios in excess of 24:1.
“Pin-down” Screen Panels offer double wear life
Linatex Corporation of America has released LinaDek Modular “pin-down” Screen Screen panels are made of Linatex Premium Natural Rubber compounds and incorporate an internal steel support frame. According to Linatex, its Premium Natural Rubber wears twice as long as conventional rubber and urethane compounds. Panels are designed to be installed on flat (non-crowned) screen decks. They are mounted to the screen machine deck with heavy-duty bushing assemblies and rigid pull out pins. LinaDek is available in a selection of aperture sizes, and aperture sizes and rubber compounding of individual panels can be mixed and matched on the screen machine. Four Linatex Premium Natural Rubber compounds are available to meet the specialized needs of individual processing applications.
Particulate Filters provide more than 90 percent efficiency
Nett Technologies Inc. says its diesel particulate filter technology has received recognition by the Mine Safety and Health Administration. According to the company, the technology is pivotal in assisting retrofit compliance with upcoming MSHA rules regarding diesel particulate matter emissions in underground mines. Filters trap DPM and offer filtration efficiency in excess of 90 percent, says Nett.
Big Rammer Hammers optimize breaking power on all blows
Rammer G Series line of hydraulic hammers are designed for carriers with weight limits from 55,000 to 220,000 lbs. Working weights of hammers range from 5,200 to 14,500 lbs. According to the company, hydraulics have been optimized to provide maximum breaking power on all blows. A membrane accumulator protects the carrier from hydraulic pulsation and enables uniform performance in horizontal and vertical applications, says Rammer. Internal plastic wear plates inside housings reduce vibration to the carrier and protect the power cell. Top-mounted hoses minimize the chance of hose breakage. Upper and lower tool bushings are slip-fit type. The lower bushing can be rotated 90° for increased life.
Screw Conveyor Drive removes need for V-Belt Drive
A screw conveyor option is now available for Dodge Quantis motorized shaft-mount and right-angle helical bevel units in sizes 38-88. The option provides expanded versatility, according to the company. With the new option, users can eliminate the need for separate V-belt drives by directly coupling motors to the C-face reducer. Space savings is also possible by using an integral gear motor with the drive option.
Adjustable Screw Washers Handle 3/4-in. Product
Single and twin fine material dewatering screws from GreyStone Inc. use an adjustable screw shaft. This allows producers to wash a broader range of spec aggregate sizes, according to the company. GreyStone screw washers can vary the distance between the curved belly pan and screw flights of fine material dewatering screws to accommodate up to 3/4-in. aggregate. Single and twin screws consist of half-pitch steel screw flights machined for uniform spiral. One-in. thick, rock-grade rubber wear shoes attached to the screw flights are adjustable up to 3/4 of an inch. These bolt-on, replaceable wear shoes are reinforced with a steel backing, which according to the company, outlast comparable wear material by more than 25 percent.
Smaller U-Shaped Cleaner Serves Tight-Clearance applications
Flexible Steel Lacing Co. offers a more-compact version of a curved-blade conveyor belt cleaner, called the Eliminater Bell Banne U-Type LS (Limited Space). The design serves tight-clearance applications, where standard cleaners won’t fit. The units allow secondary cleaning behind a primary head pulley cleaner or within a discharge chute. The blade tip is made of tungsten carbide. The U-shape blade enables it to bridge across recessed fasteners without damaging impact, according to the company.
Flex-Mat Series T Efficiently handles very fine screening
Major Wire offers Flex-Mat Series T self-cleaning screen cloth available in openings from 8 mesh to 30 mesh. According to the company, the screen design virtually eliminates blinding for more effective handling of very fine materials, including aglime, shale, clay brick and limestone. The Series T cloth uses alternating straight and crimped stainless steel wires forming triangular openings that, the company says, produce consistent specification product. The screen cloth is manufactured with a formulation of polyurethane strips bonded with individual stainless steel wires to eliminate traditional woven cross wires. The company claims that Flex-Mat last three to five times longer than traditional woven wire.
Free Metal Detection Sensitivity Test Cards Provide Convenient testing
Eriez Magnetics’ free metal detection test cards contain a .0591-in. sphere of ferrous metal to test the sensitivity of metal detectors. Each card’s metal sphere is embedded in a laminated cover to allow use in wet or dry applications. The ferrous sample is readily detected by most Eriez E-Z Tec Metal Detectors.
Horizontal Cartridge Dust Collectors ease maintenance and filter changes
Sly, Inc.’s line of PleatJet II dust collectors employ a horizontal cartridge design for easier maintenance and filter changes, says Sly. A venturi-pulse cleaning system is standard. This opti-pulse cleaning design optimizes energy from the pulse pipe, providing a more uniform dust release, according to the company. Units offer all-welded construction with heavy-duty (non-cantilevered) cartridge support. “No tool” quick-release doors speed filter changes. The system is maintained from grade. Models are available to accommodate 500 to 50,000 cfm and industry standard cartridges.
Low-Amp Draw LED Warning lights improve safety
Superior Signals, Inc. offers a line of low-amp draw LED warning products. The Meteorite directional LED deck light has an alternating flash pattern with about 80 single flashes per minute. It is about 8 in. long and 2-1/4 in. high, and can be mounted in the deck of a vehicle. The Traffic Manager LED sequential arrow light is 34-1/2 in. long and offers 14 directional and caution warning modes. The unit includes the control 25-ft. harness and mounting brackets. Amp draw is 2.5.
Cat 40-Ton Artic Has new electronic controls/Center Cab
The Caterpillar 740 Articulated Truck uses a new electronically controlled engine and transmission, a new front suspension system, a new hitch design, a rear-mounted cooling system integrated with new styling and a new operator station and center-mounted cab. The 740 is the third truck in the Caterpillar 700-Series, and it replaces the D400E II model. The 740 retains the cross-axle differential lock and inter-axle differential lock systems of the previous model. It is rated at 40-tons payload and produces net power of 415 hp from a Cat 3406E diesel engine.
Brochure Covers Kolberg-Pioneer/JCI Products, services
Kolberg-Pioneer and JCI have released a 20-page, four-color full-line brochure. The brochure covers the entire line of services, products and support available from the two companies. From material and process flow analysis through factory training, warranty coverage and a product line ranging from crushing to stockpiling, the brochure provides a convenient reference guide.
Antifreeze Meets CES 14603 and EC-1 Without Additives
Extreme Extended Life antifreeze/ coolant by Zerex in the only product that meets the Cummins CES 14603 specification and the Caterpillar EC-1 specification for heavy-duty applications without the need for supplemental silicate additives at first fill, according to the company. The antifreeze/coolant uses organic-acid technology and heavy-duty corrosion inhibitors, and it is recommended to be used at 50 to 70 percent concentrations for optimum protection.
Kit Conveyors provide versatility and quick set-up
Superior Industries offers kit conveyor systems. Kit conveyors are bolt-together head and tail sections that can be assembled in hours for use as a stationary, overland or transfer units. These kits offer producers unlimited conveyor options and configurations, while allowing for easier and lower-cost shipping. Kits can be customized to fit any application, according to Superior. In addition, channel and intermediate sections are available. Other items include 24- to 42-in. belt widths, support stands, standard terminals, CEMA B or C idlers, two- or three-ply belting, belt scrapers, variable idler spacing, frame in 2- to 20-ft. increments and unlimited tph depending upon the application. Options include gravity take-ups, upgraded skirting, upgraded skirting clamp systems, rock box-style receiving hoppers, extended radial receiving hoppers, discharge hoods, wind hoops and AR lining of wear areas.
Low Clearance Portable Fine material Wash Plant
Eliminates need for screen removal when relocating
Eagle Iron Works introduces a “low clearance height” 44-in.
diameter double screw fine material washer for use with portable wash
plants. The unit is designed to reduce the overall plant traveling height,
which eliminates the need for screen removal when relocating. Other items
include a redesigned tub, low-height feedbox, front mounted motors and
optional integral overflow flume. The unit offers the same capacity and
gallonage as standard units—with a capacity up to 350 tph.
Side-Dump Trailer upgrades Bolster durability/usage ease
SmithCo Mfg. has updated the tub hinges and fenders of its side-dump trailers. The hinge mechanism uses a greasable spherical bearing, which allows the bearing bushing to stay in full contact with the lower hinge saddles during the usual twists and turns experienced by the trailer. The mounting pin is threaded for easier removal. The hinge lock is held in place with a new spring-loaded pin for easier operation. Standard front and rear fenders have increased in width to mount directly to the frame web, keeping the frame cleaner. Fenders are made of impact resistant plastic.