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On Jan. 23, the Senate Appropriations
Subcommittee on Labor, Health, and Human Services chaired by Sen.
Arlen Specter (R-Pa.) held an oversight hearing on the Mine Safety
and Health Administration and its regulatory and enforcement
programs, the National Stone, Sand & Gravel Association reports in
its e-Digest newsletter.
This hearing follows the recent mine accidents
in West Virginia and signals close congressional scrutiny of the
mining industry in general.
Acting Assistant Secretary of Labor for Mine
Safety and Health David Dye; Bob Friend, deputy assistant secretary
of labor of Mine Safety and Health; and Edward Claire, associate
solicitor, Division of Mine Safety and Health, testified.
The NSSGA submitted a statement on the
aggregates industry’s safety program, the decline in incidents, and
positive benefits of the NSSGA/MSHA Alliance.
The NSSGA statement makes the point that the
safety record of the aggregates industry has shown continuous
improvement through the development and implementation of more
effective safety and health programs by the industry. These
improvement programs have come about because the aggregates
industry’s first priority in the safety and health of its employees.
Joint efforts between MSHA and NSSGA have resulted in model safety
initiatives and better-trained workers—both critical to improved
safety.
To read the full statement from NSSGA, go to
www.nssga.org/pdf/Senate_Oversight_MSHA_1232006.pdf on the
Web.
For daily news updates, visit the
“Breaking Industry News” section on
www.aggman.com,
and for a monthly news recap, see the
AggBeat section in the monthly print edition of Aggregates
Manager.
Industrial production (IP) at mines, utilities,
and factories rose 0.6 percent in December, seasonally adjusted, and
2.8 percent since December 2004, the Federal Reserve Board announced
this morning. Output of construction supplies dropped 0.9 percent
for the month but rose 5.2 percent for the year.
Manufacturing IP climbed 0.2 percent for the
month and 3.8 percent for the year, while capacity utilization in
manufacturing reached 79.6 percent of capacity in November and
December, up from 78.3 percent in December 2004. Together, rising
output and capacity utilization in manufacturing imply further
demand for factory construction.
The producer price index (PPI) for finished
goods rose 0.9 percent in December, seasonally adjusted, and 5.4
percent for the year, the Bureau of Labor Statistics reported on
Friday.
The monthly and annual gains were driven
largely by energy costs. In contrast, the “core” index, which omits
food and energy, rose 0.1 percent for the month and 1.7 percent for
the year.
The PPI for materials and components for
construction (not seasonally adjusted) rose 0.5 percent for the
month, 2.7 percent over the past three months, and 6.1 percent over
12 months.
Among construction segments, the PPI for inputs
for highway and street construction went up 14.1 percent over the
year; other heavy construction, 8.8 percent; multi-unit residential,
7.6 percent; single-unit residential, 6.9 percent; and
nonresidential buildings, 7.4 percent. The only PPI for finished
buildings, covering new warehouses, rose 7.6 percent.
PPIs for specific construction materials showed
large variation between three- and 12-month figures and among
various materials. For instance, the price of #2 diesel fuel rose 46
percent during 12 months despite a 7 percent decline from September to
December. At the other extreme, steel mill product prices fell 3.6
percent last year but moved up 5.5 percent in the past three months.
The largest three-month increases were for rubber and plastic
plumbing products, +30 percent, and copper and brass mill shapes,
+16 percent.
Cement prices, which rose 0.7 percent from
September to December and 11.7 percent throughout 12 months, may moderate
as a result of recent developments. The International Trade
Administration of the Commerce Dept. announced (www.ita.doc.gov/media/FactSheet/0106/cement_011206.html)
as the result of an annual review that it was lowering the
antidumping duty on Mexican cement from 54.91 percent to 42.26
percent, retroactive to August 1, 2003.
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The U.S. Department of Labor’s
Mine Safety and Health Administration will give more than
$4 million in grants to provide mine safety and health training
for miners in 20 states. The grants announced today are part of
more than $7.9 million in health and safety training grants
issued by MSHA for fiscal year 2006.
“The recent tragedy in West
Virginia is a reminder to all Americans that mine safety must
always be a top priority,” says MSHA Acting Assistant Secretary
David Dye. “These grants are part of MSHA’s ongoing commitment
to advance miner safety and health through funds for
state-of-the-art mine rescue equipment and strong safety
training.”
One of the grantees, West
Virginia’s Office of Miners’ Health, Safety and Training, will
receive over half a million dollars to fund training for mine
rescue team members, safety certifications for miners, and its
Comprehensive Mine Safety Program. Part of the grant will be
used to contract with West Virginia University, which conducts
the certification process for mine electricians and new miner
training classes.
Grantees will use the funds to
provide federally mandated training to miners. The grants cover
training and retraining of miners working at surface and
underground coal and metal and nonmetal mines, including miners
who engage in shell dredging or are employed at surface stone
and sand and gravel mining operations.
Other states receiving grants
at this time are: California, Colorado, Idaho, Iowa, Kansas,
Kentucky, Maryland, Massachusetts, Michigan, Montana, Nebraska,
New York, North Carolina, North Dakota, Ohio, Pennsylvania
(includes money for Delaware, as Pennsylvania conducts the
training for Delaware), Tennessee, Washington,and Wyoming.
States apply for the grants, which are administered by state
mine inspectors’ offices, state departments of labor or
state-supported colleges and universities. Each recipient
tailors the program to its state miners’ individual needs and
provides technical assistance.
The Coal Mine Safety and
Health Act of 1969 authorized the state grant program. States
first received funding in 1971 to provide health and safety
training to miners.
MSHA’s primary mission as a
federal agency is to ensure worker safety and health in the
nation’s mines.
(Source:
U.S. Newswire)
Acting Virginia Department of
Transportation Commissioner Greg Whirley announced on Jan. 13
that VDOT, along with its private sector partner Kellogg Brown
and Root (KBR), moved to advance the Coalfields Expressway
project with Pioneer Group, Inc. and Alpha Natural Resources
LLC, a subsidiary of Alpha Natural Resource, Inc. Both
companies, which are Southwest Virginia natural resource
companies, have agreed to step forward to advance the project
under the Public Private Transportation Act (PPTA).
“VDOT’s agreement with Pioneer
and Alpha begins the next chapter in the development of the
Coalfields Expressway,” Whirley says in a written statement.
“Building on the effective development and engineering work by
KBR, Pioneer and Alpha will use coal recovery opportunities to
significantly lower the cost of building the base roadbed for
the project.”
Under the agreement, Pioneer
and Alpha will assume all the obligations and responsibilities
for the next phase of development of the Coalfields Expressway
project under the PPTA. KBR recently completed preliminary
design and engineering for Section A of the corridor through the
PPTA process. VDOT, Pioneer and Alpha will work to modify the
comprehensive agreement to reflect the highway being built in
conjunction with the development of Pioneer and Alpha coal
reserves. In addition, the parties will seek to work with the
Federal Highway Administration for the use of federal funds on
the project.
“This brings the Coalfields
Expressway an important step closer to reality, which is
critical to the economic development of Southwest Virginia,”
says Gov. Mark R. Warner. “I want to specifically acknowledge
the bi-partisan efforts of the entire southwestern legislative
delegation – the strong support of Senators Wampler and Puckett
and Delegates Kilgore, Phillips, Johnson, and Bowling, along
with former Delegate Stump. Their dedication to this project has
helped keep it moving forward.”
Clyde Stacy, representing
Pioneer Group, Inc., adds, “We are pleased to become a vital
participant in the development of the Coalfields Expressway and
excited about the opportunity to help lower the construction
costs in conjunction with removal of the coal reserves
throughout the counties.”
J. Quillen, president and CEO
of Alpha Natural Resources Inc., says in a press release that,
“Utilizing our expertise in the construction of the King Coal
Highway in West Virginia and as a major employer in Southwest
Virginia, the company is pleased to participate in the
Coalfields Expressway project.
“We understand the importance
of building this highway system and opening up the coalfield
region for successful economic development for years to come,”
he continues.
“KBR is proud of the role we
have played on this very important transportation project,”
Bruce Stanski, executive vice president, KBR, Government and
Infrastructure, says in a written statement. “The Coalfields
Expressway is important to the region and it is off to a good,
solid start. We remain committed to the success of the project
and stand ready to support VDOT and the people of Southwest
Virginia in any way we can as it moves forward.”
The Coalfields Expressway will
be a new four-lane highway stretching 51 miles from Pound in
Wise County, through Dickenson and Buchanan counties. It will
link with the West Virginia Coalfields Expressway near
Paynesville, West Virginia. The cost estimate to build the
project is $2.3 billion.
For more background on the Coalfields Expressway go to
www.VirginiaDOT.org.
Highway and street
construction material prices continued to outpace inflation in
December, with contractors paying approximately 14.4 percent
more for materials in December 2005 then in December 2004,
according to Allison Premo Black, a research economist the
American Road & Transportation Builders Association. There were
also double digit increases in the cost for asphalt felts and
coatings, cement, and ready-mix concrete, with inflation — as
measured by the consumer price index — rose 3.4 percent, Black
notes.
For 2005 as a whole, prices
were up 12.6 percent compared to 2004, compared to an inflation
rate of 3.4 percent, she says. Between 1998 and 2005, material
prices for highway and street construction increased 35.1
percent – while inflation was up 15.9 percent.
Black says that fact that
changes in material prices are greater in the highway and street
construction industry is notable. The annual indices for other
types of construction show increases in material prices, but not
to the same level as highway and streets.
Material prices for non
residential construction were up 7.6 percent in 2005,
maintenance and repair construction material prices were up 8.7
percent, and residential construction material prices increased
7.9 percent, she report. These differences are due to the
different types of materials used in the construction process.
Also, for some types of construction it is possible to switch
from a higher price input, such as steel, to a different
building material — which is not usually the case with highway
and street construction, Black points out.
Vulcan Materials acquires
Penrose Quarry in western North Carolina
Birmingham, Ala.-based Vulcan Materials Company
announced on Jan. 6 that it acquired the Penrose Quarry from Macon
Construction, Inc. The quarry is in Transylvania County, near
Brevard, N.C., and is now part of Vulcan’s Mideast Division. Terms
of the transaction were not disclosed.
Don James, Vulcan’s chairman and CEO said in a
written statement, “This acquisition expands our Mideast Division’s
operations and presence in western North Carolina. It enables Vulcan
to enter and serve a new, attractive market that includes some of
the most desirable vacation and retirement locations in North
Carolina. Vulcan’s extensive geographic footprint across higher
growth regions of the United States provides continuing
opportunities for bolt-on acquisitions that extend our markets.”
Vulcan’s Mideast Division is a leading producer
of aggregates in North Carolina, Virginia, Maryland, Pennsylvania
and eastern South Carolina. The division operates 65 crushing and
sales facilities and employs approximately 1,300 people.
Oglebay Norton Co. to sell
vessels
Cleveland-based Oglebay Norton Company
announced on Jan. 19 that its wholly owned subsidiary, Oglebay
Norton Marine Services Company LLC, has executed 30-day exclusivity
agreements with two undisclosed parties related to acquisition of
its fleet of self-unloading Great Lakes freight vessels.
Exclusivity was granted in order to allow the
bidders to conduct customary due diligence and permit the parties to
negotiate and execute definitive purchase agreements and long-term
contracts of affreightment for the carriage of company stone.
Closing is anticipated prior to the start of the 2006 shipping
season in March.
The transactions are subject to approval by the
company’s lenders, board of directors, and certain regulators.
(Source: Oglebay Norton Co.)
U.S. Commerce Department
confirms continued dumping of Mexican cement
The U.S. Commerce Department its final results
in the fourteenth administrative review of the antidumping order on
gray portland cement from Mexico, calculating that there was a
dumping margin of 42 percent on imports of cement from August 2003
through July 2004.
“What this means is that the Mexican producers
charged prices to its customers in Mexico that were 42 percent
higher than it charged its customers in the United States,” Joe
Dorn, spokesman for the Southern Tier Cement Committee, says in a
written statement.
The U.S. Commerce Department issued the antidumping
order in August 1990, following findings that cement from Mexico was
being sold at dumped prices in the southern tier of the United
States and by the U.S. International Trade Commission that the
dumped imports had materially injured U.S. cement producers and
their workers.
In each year since the antidumping order, U.S.
Commerce Department has conducted an administrative review to update
the dumping margin calculation. The government entity has completed
fourteen administrative reviews, in which it has determined dumping
margins ranging from a high of 109 percent to a low of 37 percent.
The root cause of the long-lived dumping
problem is the closed Mexican cement market, according to the
Southern Tier Cement Committee. “Mexico imports virtually no
cement,” the committee notes. “This allows Mexican producers to
receive among the highest prices in the world for cement sold in
Mexico, where per capita income ranks 80th in the world.
“They use the high prices and profits received
on sales in Mexico to subsidize their exports to the United States
and to undersell U.S. producers, threatening domestic production and
thousands of American jobs,” the committee says.
The Mary Nour, a vessel that was prevented from
offloading a single shipment of cement from Russia into Mexico,
attempted for a year to obtain authority from the Mexican government
to offload at two Mexican ports. After its attempts were
unsuccessful, the ship was forced instead to sail for Africa. While
Mexico blocks cement imports, the United States has the most open
cement market in the world, according to the Southern Tier Cement
Committee. In 2004, the United States received more than 26 million
metric tons of cement imports from more than 30 countries.
The STCC has been working with the U.S.
government to determine whether an acceptable settlement of the
cement dispute can be negotiated with Mexico. A major issue is
whether the Mexican government will give U.S. and other foreign
producers meaningful access to the closed Mexican market.
(Source: Southern Tier Cement
Committee)
Terex announces operating
structure and management changes
Westport, Ct.-based Terex Corp. announced on
Jan. 10 that, effective at the start of the first quarter of 2006,
it has realigned certain of its operations in an effort to
strengthen its ability to service customers and to recognize certain
organizational efficiencies.
The Mobile Crushing and Screening Group,
consisting of Powerscreen, TEREX Finlay, and TEREX Pegson and
formerly part of the TEREX Construction Segment, will now be
consolidated within the TEREX Materials Processing & Mining
Segment.
Additionally, the European telehandlers
business of TEREXLift, formerly part of the TEREX Construction
Segment, will now become part of the TEREX Aerial Work Platforms
Segment.
“The purpose of these changes is to strengthen
TEREX’s ability to service our customers in these product
categories, and to ultimately provide a better return to our
shareholders,” Ronald M. DeFeo, TEREX’s chairman and CEO, says in a
press release from Terex announcing the changes. “The new
organizational structure not only aligns us more closely with how
our customers buy our equipment, but also puts manufacturing and
sales for each product group under focused leadership.
“Genie already manages the North American
telehandlers product, which has done quite well under their
oversight,” he continues. “As for the crushing and screening
businesses, not only will we gain consolidated exposure to all
customers, but we expect to better coordinate supply and design
issues across products that share many of the same attributes. I am
confident that the new structure will allow us to better focus on
servicing our customers and markets and provide products which
generate greater value for our customers.”
As part of the reorganization, Kieran Hegarty,
formerly vice president – TEREX Construction Crushing and Screening
Division, has been named vice president – TEREX Materials
Processing, and will head TEREX’s consolidated materials processing
group.
Hegarty will continue to be based in Dungannon,
Northern Ireland, and will report to Rick Nichols, President – TEREX
Materials Processing & Mining. In this leadership role, Hegarty will
assume the responsibility for the businesses of TEREX Cedarapids,
TEREX Simplicity, TEREX Jacques and TEREX Canica, along with his
existing role in the leadership of the TEREX Finlay, TEREX Pegson,
and Powerscreen businesses.
As for TEREX Construction, following the move
by Colin Robertson, formerly president – TEREX Construction, to his
new position of executive vice president – Operations for TEREX,
Fergus Baillie, President – TEREX Heavy Equipment group, has been
appointed interim leader of the TEREX Construction segment while a
search for a full time replacement is conducted.
Additionally, Roger Brown, currently vice
president – North American Sales for the TEREX Aerial Work Platforms
Segment, has been assigned the additional responsibility of
overseeing the Strategic Accounts Group for TEREX. This group is
charged with leading and managing activities with large
international accounts, providing one face to the customer and
coordinating activities for sales, production, aftermarket support
and billing.
Brown will continue to have reporting
responsibility for North American sales of both the Genie and the
TEREX Construction product lines, although day-to-day a team under
his direction will manage responsibilities.
Sneak Preview
from the upcoming
Maintenance
section in the March 2006 issue issue of Aggregates Manager. |
Keeping your
crawler drill healthy
The
sophistication and complexity of today’s crawler drills calls for
good maintenance, despite the often-overlooked procedures.
by Matt Willeford
Modern-day drills for aggregate operations are
sophisticated pieces of equipment and need to be treated with care,
but proper drill maintenance is often one of the most overlooked
practices in a producer’s facility.
Keeping the drilled-off area and broken muck
inventory, or BMI, well ahead of the loader provides an important
cushion to protect the operation against unforeseen downtime. When
paired with proper drill maintenance, unexpected downtime can be
reduced — if not eliminated.
Adhering to suggested intervals
Crawler drills are unique among the mobile
aggregate equipment fleet because they have additional power systems
that require maintenance. It’s particularly important to ensure
drill maintenance is performed because many times no back-up units
are available.
The majority of the power generated on a drill
goes into pulverizing rock, and the remainder
— about 20 percent
— is used to run cooling fans,
dust collectors, air conditioners, and other mechanical functions.
Energy used to drill the rock is mostly dissipated in the fracturing
of the rock.
However, a portion is reflected back into the
drill to be absorbed by the machine components in the form of
vibrations. Components other than the drill bit, such as the steel
and hammer, are designed to absorb these vibrations but require
regular preventive maintenance to eliminate unplanned downtime.
The on-board compressor is used to generate
high-pressure air to clear cuttings from the hole and to power a
down-the-hole (DTH) drill. Top hammer machines equipped with a
hydraulically powered drill require routine inspections and reseals
to ensure proper performance and eliminate catastrophic failures.
Each operation is different, and preventive
maintenance plans have to be modified to take into account rock and
terrain conditions, drill use, and the resulting wear patterns on
the machine parts in order to reduce drilling costs and to achieve
high drill availability.
Drill manufacturers publish recommended
maintenance intervals for all systems. These can be found in the
drill instruction manual, or sometimes, posted as a decal on the
engine enclosure door. The OEM recommendations should be taken as
the maximum allowable service interval for inspections and oils.
These intervals should also be adjusted for site-specific conditions
and to optimize safety and lower drill costs where possible.
Controlling costs
Controlling and optimizing drill costs requires
proper attention to drilling performance and maintenance. When it
comes to maintenance, there are two areas that are most critical
— service and parts
— and there are many options
available, so there is no excuse for not taking proper care of a
drill.
Typically, staff technicians carry out routine
maintenance such as oil and filter changes. More advanced
maintenance, such as rebuilding the top hammer rock drill, pump
replacement, or hydraulic tune-ups, should be undertaken by the
local representatives of the manufacturer or the manufacturer’s
distributor. A benefit to using the services of the machine supplier
is that its technicians are trained and certified and the
technicians perform repairs using OEM parts. Dealers also will
usually work with a customer to provide any level of maintenance
that is needed.
The quarry operator must find the balance value
between the costs of the maintenance program, drill availability,
production, and life of the equipment.
Pre-shift inspections
Safety must be first in mind when doing routine
inspections and maintenance. Every drill comes with a safety manual
located in the cab, as well as decals containing safety information
strategically placed on the machine.
Daily or pre-shift inspection of the air-filter
hose connections, engine fluid levels, hydraulic, and compressor oil
levels are standard and should be explained in the owner’s manual.
Other critical areas that must be inspected include frayed hoses,
loose nuts/bolts, and attachment pins. The best practice is to lay
the drill mast horizontally to the ground, where close inspection of
all parts can be made to ensure that none are damaged, missing, or
loose. Parts that are not securely attached may work free during
operation and could cause injury to anyone standing near the drill
mast.
A well-trained and conscientious operator is
key to a safe operation, well-maintained equipment, and maximum
production. Operators that are given the opportunity to take
ownership of the drill, will do so when rewarded for uptime as well
as production, resulting in lower operating costs and greater
productivity.
In compliance with federal and local safety
requirements, drills are equipped with many safety features, some of
which require regular testing and inspection to ensure proper
operation. Routine testing of all safety shutdown switches must be
conducted in accordance with the manufacturer’s recommendations.
Scheduled routine maintenance
Scheduled preventive maintenance is typically
viewed as oil and filter changes every 250 to 500 machine hours, as
recommended by the manufacturer. While this is critical to ensure
uninterrupted operation of the equipment, it also provides an
excellent opportunity to perform a general machine audit that
includes inspection of all wear components such as the drill
mounting plate and undercarriage track tension, and to make
adjustments where needed.
Certified technician: Having a
manufacturer’s trained service technician perform these tasks may
increase the initial cost of the service when compared to using
on-staff personnel. But using a certified technician means that not
only is the job done correctly but that he or she will also identify
components getting close to failure, which can be replaced to avoid
downtime and damage to other parts. This will reduce repair costs
throughout the life of the equipment and result in savings far
greater than the initial cost of the service call.
Drill cleanliness: Drill cleanliness
affects the overall life of a drill. Because a drill operates in a
very dusty and dirty environment, it is important to understand the
effects this can have on the drill —
all of which emphasize the importance of routine maintenance.
Coolers can become clogged, creating higher
machine operating temperatures that will reduce oil life. This, in
turn, will eventually affect component life, even though the systems
are guarded with safety shutdown switches. During routine cleaning,
it is recommended to flush grease points. Steam cleaning will also
keep openings and orifices clean, preventing contaminants from
entering the system and causing premature failure of fluids and the
parts they are lubricating.
Newer drills typically have pressurized
hydraulic tanks to prevent contamination from entering the system.
However, all fluid reservoir breathers must be cleaned or replaced
according to the recommended intervals.
Performance audits
Another activity that ensures drill longevity
and performance is a comprehensive performance audit carried out by
the local dealer or manufacturer’s aftermarket support
representative. This audit typically takes six to eight hours and is
accompanied by a detailed report and parts list to be used to
maintain optimal performance.
A comprehensive performance audit inspects
every system component for operation and performance, and ensures
the drill is operating within the OEM’s parameters. This
comprehensive audit is recommended every six to nine months. Crawler
drills have three main power systems that require routine oil
sampling: engine, compressor, and hydraulics. Oil trending will help
optimize oil life and identify components prior to failure. Trending
is done by charting samples to identify abnormalities, oil quality,
and possible contaminants.
Oil changes are recommended every 250 hours or
100 hours if your machine is operating in heavy dust conditions.
Trending will help optimize oil life and ensure machine longevity.
It is also important to follow OEM recommended sampling procedures
and to perform the procedures consistently every time.
Compressor oil life is dependent upon the
operating temperature and relative humidity. Oil samples are
analyzed for suspended iron particles, total acid number (TAN), and
other contaminants.
Rust, varnish, and oxidation will also increase
the rate of breakdown of the oil. An increase in iron particles
suspended in the oil can indicate an impending catastrophic failure
of a bearing or other moving part. An increased TAN number indicates
that the oil is nearing the end of its operating life and needs to
be replaced. Oil change intervals may need to be reduced from OEM
recommendations in order to prevent oil oxidation.
During operations in humid conditions, water
will pass harmlessly through the compressor system when it is
operating at optimum operating temperatures. The proper balance
keeps the operating temperature high enough to prevent water
accumulation yet low enough to prevent oil degradation. To ensure
this balance is met, operate the compressor at the
manufacturer-recommended operation temperature. Draining water daily
from the compressor’s receiver system will also help to prolong oil
life and keep the system healthy.
A demand for greater production and more power
has meant hydraulic top hammers have replaced old style pneumatic
drifters. The hammer is the heart of the machine and the most
expensive component in the system. It is also the component that is
subjected the most punishment during drilling.
Focus hydraulic oil sampling around the
hydraulic hammer. To achieve the output performance required,
hydraulic top hammers are manufactured with tighter tolerances and
higher internal striking forces. Contaminate-free oils and the
correct viscosity are the key factors required to ensure long drill
life. Monitor the oil viscosity and water contamination
consistently, and conduct top hammer drill teardown and inspections
regularly as per the manufacturer’s recommendation. Replacing worn
seals and energy absorption components during this procedure will
prevent catastrophic and expensive failures.
Performance adjustments
The least understood maintenance practice when
discussing top hammer drills relates to performance adjustments.
There are a large variety of ground conditions that may be
encountered, ranging from rock type and hardness to clay seams and
bed strike angles — all of which must be drilled through. Drilling
pressures, anti-jam features, and multiple-bit types are designed to
adjust to accommodate varying ground conditions, however finding the
best combination of these can be difficult.
Drill power settings must be matched to the
ground conditions. For example, in hard granite, the drifter can be
set near to maximum pressure, as all the strike energy can be
transferred to the rock through the buttons on the bit. Using the
same settings in soft limestone will cause a large portion of that
energy to be reflected back into the drill. While hammers are
designed to absorb a level of reflex energy without sustaining
damage, excessive amounts will lead to reduced hammer and rod life
and higher wear on other drill parts.
Optimal performance is found by reducing hammer
pressure while monitoring pure penetration. The match will be found
at the point where penetration no longer remains constant and starts
to drop with the reduction in drifter pressure.
Training and technology
Rapid technological changes have made crawler
drills highly sophisticated and productive pieces of equipment. Each
new improvement has meant that the equipment becomes more productive
and the cost of drill is reduced. This also means that the systems
have become more complex and expensive requiring greater attention
to maintenance and training.
Equipment manufacturers have realized this need
and are staffed to help meet these needs. Aftermarket
representatives are in place to assist producers with extensive
training options available either through dealers or directly from
manufacturers. Courses range from operator training and general
maintenance to specific disciplines. Suppliers can also help
producers develop systems and site-specific programs.
The future will continue to bring advances
aimed at getting the highest production at the lowest cost.
Implementing a solid maintenance program will help producers
leverage these advances and ensure a profitable business.
Matt Willeford is a business
line manager for product support with Atlas Copco CMT USA. He
divides his time between developing value-added training
programs and working on product improvements. During his six
years with the company, Willeford has worked in both
manufacturing and sales and service.
For the complete version of this with
photos and more, see the March 2006 of Aggregates
Manager or visit
www.aggman.com after the issue has been posted.
The Next Step
in GPS automation
Topcon used the World of Concrete show in Las
Vegas last month to unveil its Paradigm G3 chip which can track all
signals from all three satellite positioning systems, including the
European Union’s brand new Galileo system launched in December.
When Galileo is fully operational, Topcon users
will have access to more than 80 positioning satellites, further
reducing problems with lost signals caused by canyon affects and
improving accuracy and precision. The chip is said to be much faster
than current chips, about 75 percent smaller, and uses less power.
New book
blasts off
The Third Edition of Rock Blasting and
Overbreak Control, formerly published by the Federal Highway
Administration, has been issued by Precision Blasting Services of
Montville, Ohio. The new edition has been updated by Calvin Konya,
Ph.D., to show current technology on blasting, new blast design
methods, and new, revised specifications for surface blast design
projects.
For more on the latest innovations in the
aggregates industry, see the
RollOuts section each month in the print editions of
Aggregates Manager.
Ingersoll Rand has made a “ major financial
contribution” to the American Road & Transportation Builders
Association Transportation Development Foundation (ARTBA-TDF) Young
Executive Development Program (YEDP), according to the company. The
amount of the contribution was not disclosed.
The YEDP, held each spring in the Nation’s
Capital, offers the industry’s “rising stars” an intensive three-day
introduction to the federal legislative and regulatory processes
that affect the transportation construction industry.
Participants learn about the role of trade
associations in the policy-making process and how leadership in
their national association cannot only benefit their industry but
also their own careers. Sessions cover the annual transportation
appropriations and federal regulatory rulemaking processes, and
environmental, health, and roadway safety issues. YEDP participants
also have the opportunity to meet with their congressional
delegations to discuss transportation development issues.
Ingersoll Rand’s contribution will be used to
help expand the program’s scope and support scholarships for public
agencies or industry organizations that might not otherwise be able
to participate.
Westport, Ct.-based Terex Corp. announced on
Jan. 10 that, effective at the start of the first quarter of 2006,
it has realigned certain of its operations in an effort to
strengthen its ability to service customers and to recognize certain
organizational efficiencies.
The Mobile Crushing and Screening Group,
consisting of Powerscreen, TEREX Finlay, and TEREX Pegson and
formerly part of the TEREX Construction Segment, will now be
consolidated within the TEREX Materials Processing & Mining Segment.
Additionally, the European telehandlers
business of TEREXLift, formerly part of the TEREX Construction
Segment, will now become part of the TEREX Aerial Work Platforms
Segment.
e-Quick
Takes
Here’s a quick look at who has moved where within the
industry. |
TEREX Corp., based in Westport, Ct., named Kevin Barr as
Senior Vice President of Human Resources of TEREX Corporation on
Jan. 3. Barr previously had been Vice President, human resources of
TEREX. Barr joined TEREX as the company’s top human resources
officer in September 2000.
In other company news, Katia Fatchetti has been named as
senior vice president and chief marketing officer for TEREX Corp.
Shoshi Arakwa, presently executive vice president for the
company, will be Watanabe’s successor, effective immediately after
the general meeting of shareholders on March 30.
Watanabe will continue
to serve Bridgestone as the board member and advisor to the board.
For more news, check our “Breaking
Industry News” section for daily updates at
www.aggman.com and the “AggBeat” section of
Aggregates Manager’s monthly print edition magazine.
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