Superior Industries’ new washing solution and other aggregates equipment

Therese Dunphy

February 1, 2017

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New option for washing crusher fines capacity

Superior Industries, Inc. introduces its new solution for processing crusher fines right next to the crushing circuit, the Alliance Low Water Washer. The unit accepts a dry feed directly from the crushing circuit and processes material into a higher value manufactured sand. It is said to use up to 80 percent less water than the traditional screw/screen combination. An agitator section is positioned at the front end of the screen where water is added to the dry feed and mixed, producing a thick slurry. The slurry is then dumped onto a dewatering screen with a series of spray bars to help clean and wash out the fines. The end result is a saleable manufactured sand with approximately 8 percent moisture content. The unit processes up to 300 tons per hour, with an option for custom-designed machines for higher throughput.
Superior | www.superior-ind.com

Secondary crushing for high-volume sites

Johnson Crushers International’s Kodiak K500+ crusher is a 500-horsepower, remote-adjust cone crusher suitable for secondary and tertiary crushing of high-production operations. The Kodiak line, including the K200+, K300+, and K400+, features a hybrid cast/fabricated base frame design, automated control system, patented liner retention, patented thread locking ring, and anti-spin cone brake. The line also includes replaceable brass thread inserts, patented internal counterweights, a heavy-duty tramp iron system consisting of pressure relief valves rather than accumulators, and brass v-seat liners.

Johnson Crushers International | www.kpijci.com

Portable vibrating screen offers quick setup

Haver & Boecker’s new portable F-Class vibrating screen features a base frame that attaches to a custom-built chassis, as well as a hydraulic system to position the vibrating screen. These features allow teardown and setup within 30 minutes. The unit offers up to three screen decks. The vibrating screen features a double eccentric shaft design, supported by four double-spherical roller bearings and the Ty-Rail quick-tensioning system.
Haver & Boecker | www.havercanada.com

Blasthole drilling rig for mid-range needs

The Atlas Copco DM30 II blasthole drilling rig, modeled after the DM45 and DML, is said to be ideal for the large quarry market. It features a 30-foot drill pipe changer and a standard four-rod carousel. With a starter rod under the rotary head, it has a total depth capacity of 145 feet. Powered by a Cummins Tier 4 Final engine, it has an Atlas Copco 1050 cfm high-pressure compressor and is capable of both rotary and down-the-hole applications. Other features include an ergonomic interior design, spacious electric-over-hydraulic cab, I-beam frame, increased decking and component access, and improved rod handling and breakout.
Atlas Copco | www.atlascopco.us

High height portable screen plant

Irock’s TS-512 tracked screening plant, suitable for small and medium production needs, features two two-bearing decks, a 12- by 5-foot top deck, and a 10-foot, 4-inch by 5-foot bottom deck. Interchangeable screen media offers versatility over end product size. The unit has a 12-cubic-yard hopper and a Cat Tier 3 engine that allows the screen to process up to 400 tons per hour. Its three conveyors sort up to three product sizes into stockpiles 16 feet, 5 inches high, which the manufacturer says is the tallest in the industry. Components are hydraulically powered for quick setup and teardown.
Irock | www.irockcrushers.com

Photogrammetry software optimized for drone photos

Eos Systems Inc. introduces new photogrammetry software optimized specifically for photos taken with drones or unmanned aerial systems. PhotoModeler UAS 2016 software creates 3D models, measurements, and maps from these photos. The software includes features such as post processing kinematics, volume objects, full geographic coordinate systems support, multispectral image support, and control point assist. The new version is suited for stockpile volume measurement, reclamation, surface model creation, slope analysis, and more.
EOS Systems Inc. | www.photomodeler.com

Mill separates, cleans, and polishes sand

Superior Industries, Inc., launches its new Attrition Mill as part of its line of washing and classifying machinery. The machine provides a solution for sand applications, including disintegration of conglomerates, material separation, and surface cleaning and polishing. The mill features urethane-coated tank and propellers, as well as round tubs to eliminate swirling or corner material collection. A large, watertight sealed door eases maintenance by eliminating the heavy lifting that comes with drive removal. Powered by a 50-horsepower engine, the machine is said to provide capacities ranging from 75 to 120 tons per hour in a quiet, energy-efficient machine.
Superior Industries, Inc. | www.superior-ind.com.

Off-highway trucks reduce fuel consumption

Komatsu America Corp. rolls out the HD465-8 and HD605-8 off-highway trucks. Equipped with 724-horsepower Tier 4 Final SAA6D170E-7 engines, the trucks are estimated to reduce fuel consumption by up to 7 percent on the HD465-8 and up to 12 percent on the HD605-8 when compared to their predecessors. The models have payload capacities of 61 and 69 tons, respectively. Standard features include a 7-inch LCD monitor, dedicated rearview monitor, fast-fill system, an engine compartment light, and a premium heated and ventilated operator’s seat with air suspension.
Komatsu America Corp. | www.komatsuna.com

Camera indicator for mobile equipment

Hirschmann MCS introduces a new camera indicator that can be used on all types of mobile equipment. It provides a direct view of the application, allowing the operator to have a constant visual of any situation. The camera is compatible with the company’s 4.3-inch and 7-inch color graphic vScale consoles and offers the option of horizontal or vertical camera orientation. It also features an IP68/IP69k protection class rating and is shock and vibration resistant.
Hirschmann MCS | www.hirschmann-usa.com

Exciters extend bearing life

Haver & Boecker says its new line of Haver Exciters contributes to improved screening performance, including the largest static moment range on the market. It makes four exciter models with eight weight configurations each. The exciters, which drive the movement of the vibrating screen, contain dedicated spherical roller bearings designed specifically for vibrating screens. The exciters are standard on all new Tyler XL-Class vibrating screens.
Haver & Boecker | www.havercanada.com

Skid steer provides more power

Case Construction Equipment says its SV340V skid steer is the most powerful one it has ever built. Rated at 3,400-pounds capacity and featuring a bucket breakout force of 9,531 pounds, the vertical-lift skid steer has a stronger lift arm, H-link, and upper chassis. The machine offers optional high-flow and enhanced flow auxiliary hydraulics for attachment versatility. New heavy-duty 14 x 17.5 tires and additional counterweights allow the machine to handle more advanced attachments. Electro-hydraulic controls provide nine adjustable speed and control sensitivity settings that can be adjusted on the fly.
Case Construction Equipment | www.casece.com

Belt cleaner requires no adjustments

Superior Industries, Inc. expands its Exterra Belt Cleaners with a mine-duty model. Designed for better performance on larger pulley assemblies, it is said to solve pain points related to constant tensioning maintenance and difficult installation in tight areas. The belt tensioner features patent-pending Set For Life technology that maintains constant, accurate tension during the life of the blade. Operators set the tension during installation and never have to adjust it again. The scraper blade is segmented into 6-inch chunks, allowing it to contour against the blade.
Superior Industries Inc. | www.superior-ind.com

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